Equipment Roundup: Portable Crushers

CEC
CEC’s 24 x 36 portable jaw crusher is diesel electric or electric power, and comes in 10 jaw sizes: 12 x 36; 20 x 30; 20 x 36; 24 x 36; 26 x 42; 30 x 42; 32 x 48; 32 x 54; 40 x 48; and 40 x 60. Options include: run on hydraulic legs, hydraulic conveyor and feeder, Tugger tracks for yard mobility; belt magnet and mount and dust suppression. Standard features include: Six Jack Legs, removable feed hopper, operator’s platform. hydraulic adjust, “I” Beam construction, bearings run in oil, Pitman Protection Plate, 5 ft axle spread, all steel flywheels and shim adjust. www.ceccrushers.com

Eagle Crusher
The UltraMax 1000-15CV is ideal for frequent site changes and sizeable production. The self-contained plant handles large feed materials and is portable. The UltraMax 1000-15CV offers a 42- x 32-in. feed opening. In addition, the plant features a solid-steel, three-bar rotor backed by Eagle’s five-year rotor guarantee. The UltraMax 1000-15CV features an on-board 325 hp diesel engine with 75 kW generator to operate all package components, and an 11-cubic yard feed hopper that accepts aggregate or recycle material from 3.5- to 5-yard loader buckets or excavator. The adjustable primary and secondary curtains allow precise product gradation control and hydraulic-opening impactor housing offers unobstructed access to crushing chamber and secondary curtain adjustment. A remote operator’s station is mounted on the operator’s platform. www.eaglecrusher.com

Grasan
Grasan’s KR1010 crushing plants is a compact, self-contained, and highly mobile recycling crusher designed for small to medium-sized jobs in cramped, urban areas. Only 12 ft-6 in. high, 8 ft-6 in. wide, and 45 ft long, the KR1010 sets up in 15 minutes and processes concrete and asphalt rubble at up to 150 tons per hour. The crusher is the Hazemag APSE1010Q primary impactor designed especially for recycling. The crusher inlet is 40 in. wide to minimize pre-feed material preparation and has a hinged inlet hood, hinged split housing, adjustable aprons and large access door. The operator’s station and service walkway provide easy access to the crusher and the engine, which is a 240 hp, six-cylinder John Deere 6081A diesel with a two year parts/labor warranty and critical-duty exhaust silencer.

The heavy-duty 42 in. x 14 ft vibrating grizzly feeder has a direct coupled 30 hp hydraulic motor for variable speed control. The 36 in. x 30 ft discharge conveyor is powered by a 7 1/2 hp hydraulic drive motor direct coupled to the head shaft. Primary belt cleaner removes fines. Optional self-cleaning magnetic separator removes steel mesh and rebar from crushed material. Optional Grasan road-portable stockpiling conveyors are powered by the plant’s standard auxiliary hydraulic couplings. www.grasan.com

Inertia Machine
The Inertia 4048 Phoenix is ideal for a wide range of uses. It will process all types of virgin rock, sand and gravel, recycled concrete and demolition debris. The Phoenix features a 34 in. x 46 in. impactor feed opening and has a magnet over band separator ideal for recycling applications. The Phoenix features an HIS 4048 impactor, 34 in. x 46 in. feed opening, 48 in. x 12 ft vibrating grizzly feeder, 300 hp diesel/125 kW generator, magnet with magnet tower and 200 g fuel tank.

The Inertia 5066 Panther was designed to handle tough virgin aggregate, recycle material and demolition debris. The Panther has a large feed opening to increase production without compromising performance. The plant offers a variety of conveyor configurations and is easy to set-up and transport. The Panther features an HS 5066 impactor, 480 hp diesel/125 kW generator, 300 g fuel tank, 48 in. front discharge conveyor, 60 in. x 18 ft vibrating grizzly feeder, a five-year rotor warranty and electrical panel and wiring. www.inertiamachine.com

IROCK Crushers
IROCK Crushers’ RDS-20 Portable Closed Circuit Impact Crusher has been designed for processing quarry rock, demolition debris and recyclable materials up to 500 tons per hour. According to IROCK, its high performance four-bar impactor with three stage crushing provides up to 25% more productivity than competitive three-bar machines, lowering the final cost/ton. The feed opening is 56-in. X 32-in., and is powered by a Caterpillar C-13 engine and a PT Tech microprocessor controlled hydraulic clutch HPTO12. The standard crusher discharge “rock box” with impact bed eliminates the need to replace costly liner plates resulting in labor and wear parts savings. On board power for full plant operations and three extra outlets for auxiliary conveyers gives jobsite flexibility. The Hydraset Hopper makes for easy two piece move with a teardown requiring only one person and completed in as little as 30 minutes.

IROCK offers low maintenance costs and 24 hour/seven days a week tech support, and a five-year rotor warranty. www.irockcrushers.com

KPI-JCI
The KPI-JCI DUPLEX3 was designed for producers and contractors that require a complete system in a portable configuration. The DUPLEX3 is equipped with a vibrating grizzly feeder with loading hopper, primary jaw crusher, secondary cone crusher, three-deck sizing screen and all on-plant transfer conveyors. The system is also available with optional stacking conveyors to stockpile the final products. This system will provide producers with a complete two-stage crushing and screening system that can produce up to three-sized products in one single package. The plant can be equipped with multiple axle configurations and other features to enhance its portability. www.kpijci.com

Metso
Metso’s Nordberg NW Series portable plant concept can be adapted for all mobile crushing applications. Nordberg NW Series portable plants are ideal for crushing and screening applications requiring high mobility; stand alone use or as a part of multi stage processes; and low cost per ton operations. Main customer benefits of the Nordberg NW Series portable plants include everything on board: feeders, crusher, screen and power installation; quick road transportation because of the king pin arrangement; and simple and robust construction for high availability.

The NW Series offers maximum set-up flexibility, from coarse to fine crushing, and is cost efficient. It improves working safety, reduces the need for quarry road maintenance, and gives better access to material resources. A further benefit is waste material can be separated on-site. The NW Series portable plant can be arranged as a two-stage crushing and screening system, as a three-stage coarse, secondary and tertiary crushing and screening system, or as three independent units. www.metso.com

Sandivk
Sandvik Mining and Construction offers a complete line of wheel portable crushers to serve C&D recycling market customers. The Sandvik crusher offering includes a popular size of jaw crushers, horizontal shaft impactors, vertical shaft impactors and cone crushers to easily process C&D material. All equipment offers the latest technology in safety and process capabilities.

Sandvik’s wheel-mounted UJ310 is a complete mobile crushing plant that offers a feeder with an adjustable grizzly section formed by fabricated Hardox/Mn-Steel bars. The nominal gap is adjustable from 60 up to 90 mm. It has a wire cloth screening element beneath the grizzly (958 mm wide x 850 mm long), to remove the natural fines.

The crusher by-pass chute collects material, which passes through the vibrating feeder’s grizzly section. A manual deflecting flap allows three possibilities: Directs the intermediate and fine fractions to the delivery conveyor beneath the crusher; directs the intermediate and fine fractions to a separate fines stockpiling conveyor; or permits the removal of fine material (taken out by a separate stockpiling conveyor) and allows the intermediate fraction to follow with the crusher product on the delivery conveyor.

The operator’s platform has handrails and access ladder from the ground. Safety guards are fitted to drives and around the crusher’s flywheels. There is easy and quick displacement between job sites, with a compact design and easy access to all equipment. All the feed, discharge and connection chutes are made of steel plate with liner. An electric switchgear panel IP54 (protection class) is wired on board. The free-standing control panel cabinet is placed on the ground during operation. Local control push button on the operator’s platform gives local control of the feeder. The UJ310 plant is designed to produce up to 325 mtph of normal quarried stone at 125 mm (5 in.) close side setting.www.miningandconstruction.sandvik.com/us

Telsmith
Telsmith’s H2550-PP-VGF is a wheeled portable solution for the mobile crushing operation. Low mobilization costs combined with low maintenance requirements and high production rates, provide contractors the opportunity to be competitive on challenging jobs. The H2550-PP-VGF is easily transported from job to job on its own chassis (no special trailers are needed). When equipped with hydraulic leveling and diesel power options, the plant becomes self-contained and can go into production moments after arriving on the job site.

The 48 in. (1,220 mm) wide vibrating grizzly feeder is equipped with a variable speed drive and 6 ft (1,829 mm) long grizzly scalping section, allowing maximum production through the plant. The Hydra-Jaw H2550 jaw crusher delivers high production and advanced technologies to reduce operating costs. The HydraJaw toggle reduces downtime and operating costs. www.telsmith.com

Terex Cedarapids
The new Terex Cedarapids CRC380HLS portable crushing and screening plant’s design allows the cone crusher to be constantly choke fed, maximizing production capability. The High Lift Screen (HLS) and the cone hopper overflow system allow a large head of material to build-up, force-feeding the cone crusher which increases throughput. The large cone hopper and overflow chute buffer feed variations and prevent material from backing up to the screen which allows production rates to stay at peak levels with no need to throttle back. A gross throughput of up to 1,200 tons per hour is possible in sand and gravel.

The patent pending HLS system also increases uptime by hydraulically moving the screen forward, providing easy access for faster manganese changes. The plant quickly and easily transforms into its operating and transport modes. The CRC380HLS plant incorporates a high efficiency 300 hp MVP380 ElJay roller bearing cone crusher and a high performance 6 ft x 20 ft triple deck TSH6203 horizontal screen with ElJay oval stroke design. A blending gate system allows combining center and bottom decks in 25% increments for numerous product variations. Two large 30 in., 7.5 hp reversible product conveyors discharge 44 in. beyond the plant frame on either side. The four-axle configuration and a 3+1-axle option provide portability in most any location. Optional run-on hydraulic jacks, self-cleaning feed conveyor magnet, dust suppression system and zero speed interlocks are also available. www.terexcedarapids.com

Trio Engineered Products
Wheeled jaw crushers comprise just one segment of the Trio Plant Solutions wide range of portable, semi-portable and modular plants. With sizes ranging from smaller 10x48 gravel plants up through large 42x54 primary configurations, Trio’s standard plant designs can also be customized (variable feeder lengths and under grizzly fines scalping grids, for example). Trio’s jaw crushers incorporate steeply aligned toggle seats for efficient nip angles and high production rates. All primary models offer hydraulically adjusted wedges for quick and easy adjustments to closed side settings. All sizes also incorporate a fixed jaw die configuration with a wrap-around design that protects the crusher frame. The plants, including structures, machines and conveyors, are shipped as kits and are easily assembled and ready to produce. The modular wheeled plants can be readily shipped globally in a timely and economical manner. www.trioproducts.com

Universal Engineering  
The RCP recycle impactor has been specifically designed to meet the need of the growing market for recycled concrete and asphalt materials. The Universal impactors feature an extra-wide feed opening to accommodate large slabby material more efficiently. Commonly used in single-crusher systems, the primary impact chamber allows optimum expansion of the material in process and superior flow consistency. The primary curtain is available with interchangeable liners made in a variety of alloys, or with a solid cast manganese MonoBlock. The secondary curtain has interchangeable liners, also available in a variety of alloys, field-proven for extended wear life when processing heavily reinforced concrete.

The RCP Impactor has a heavy duty large diameter rotor. This massive one-piece weldment consists of discs that are made from high yield strength steel, and precision-cut back up bars with replaceable face plates. The rotor incorporates a keyless shaft and is designed to handle rebar and wire mesh cleanly and efficiently. The impactor is available with a four-bar rotor to allow for maximum range of rotor tip speed, or a three-bar rotor which is suited for a variety of recycle applications. www.universalcrushers.com

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